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同一个过滤器,用在不同行业里往往需要完全不同的结构与材质。以下按行业梳理常见的过滤环节、典型工况与我们对应的产品类型。The same filter often needs a completely different structure and material in a different industry. Below, the typical filtration stages, duties and matching product types are organized by industry.

水力筛弧形筛实拍——不锈钢楔形筛条弧形筛面,用于废水预处理脱水
WATERJanus Filtration

水处理与市政Water Treatment & Municipal

废水中含有大量固体与砂砾,会干扰处理过程并造成设备机械磨损,抬高维护成本。过滤环节的核心目标是把悬浮物截留在一个可控的位置,而不是让它继续往下游跑。Wastewater carries large amounts of solids and grit that disturb treatment and cause mechanical wear, raising maintenance costs. The goal of the filtration stage is to retain suspended solids at a controlled point rather than let them travel downstream.

  • 取水口与格栅段:水力筛拦截漂浮物、纤维与砂砾Intake and screening: hydrosieves retain debris, fibres and grit
  • 中水回用与循环水旁滤:多袋过滤器、自清洗反冲洗过滤器Reuse water and circulating side-stream: multi-bag and automatic backwash filters
  • 离子交换与过滤罐:楔形丝水帽、布水器、中排装置Ion exchange and filter vessels: wedge wire caps, distribution headers and tray internals
  • 树脂流失控制:树脂捕捉器在线拦截Resin loss control: inline resin traps
水力筛Hydrosieve水帽Water cap反冲洗过滤器Backwash filter树脂捕捉器Resin trap
楔形丝筛筒细节实拍——AISI 316L 材质,100μm 精度标牌清晰可见
PETROCHEMJanus Filtration

石油化工与炼化Petrochemical & Refining

这一领域的工况特征是高温、高压与强腐蚀并存,且一次非计划停机的代价很高。内件的强度、直线度与焊接质量,以及滤芯的抗堵与再生能力,是选型时优先考虑的因素。High temperature, high pressure and aggressive corrosion coexist here, and the cost of an unplanned shutdown is high. Internal strength, straightness and weld quality — along with element fouling resistance and regeneration — drive specification.

  • 反应器内件:扇形筒、中心管/内筛、支撑格栅Reactor internals: scallop tubes, center pipes / inner screens, support grids
  • 催化剂与贵金属回收:拦截细颗粒,减少介质流失Catalyst and precious metal recovery: retaining fines, reducing media loss
  • 工艺介质过滤:石脑油、蜡油、油浆、胺液等Process stream filtration: naphtha, gas oil, slurry oil, amine solutions
  • 开车阶段临时过滤:T 型与锥型过滤器拦截焊渣管垢Commissioning filtration: T-type and conical filters trap weld slag and scale
扇形筒Scallop tube中心管Center pipe支撑格栅Support grid烛式过滤器Candle filter
聚氨酯脱水筛板装箱实拍——矿业高磨损工况筛分介质
MININGJanus Filtration

矿业与选煤Mining & Coal Preparation

筛分设备在矿业是耗材,耐磨性与开孔率是一对矛盾:缝隙越细分级越准,但磨损也越快。楔形丝筛板的优势在于结构强度高、背向缝隙宽、不易堵孔,适合连续重载运行。Screening media are consumables in mining. Wear resistance and open area conflict: finer slots classify more accurately but wear faster. Wedge wire panels offer high structural strength and wider slots on the back side, resisting blinding in continuous heavy-duty operation.

  • 脱水与脱介:楔形丝脱水筛板、条缝筛板Dewatering and media removal: wedge wire dewatering and slot panels
  • 弧形筛与重力曲筛:细粒物料分级、脱泥Arc and gravity screens: fine particle classification and desliming
  • 离心脱水:矿用锥形离心筛篮Centrifugal dewatering: conical centrifugal baskets
  • 高磨损工况替代方案:聚氨酯脱水筛网High-wear alternative: polyurethane dewatering screens
脱水筛板Dewatering panel弧形筛Arc screen离心筛篮Centrifugal basket聚氨酯筛网PU screen
圆形楔形丝筛板实拍——酿酒糖化过滤假底
FOODJanus Filtration

食品与酿酒Food & Beverage

食品行业的过滤要同时满足两件事:卫生合规与清洗效率。过滤设备必须处理多种物料形态——气体、液体、粘性滤饼与粉尘,结构上要尽量减少物料堆积的死角,并具备在线清洗能力。Filtration in food must satisfy two things at once: hygiene compliance and cleaning efficiency. Equipment has to handle gas, liquid, sticky cake and dust, so the design minimizes dead corners where material accumulates and provides in-place cleaning.

  • 啤酒与白酒酿造:糖化过滤筛板、假底圆形筛板Brewing: mash filter plates and false-bottom circular screens
  • 糖厂与淀粉:旋转鼓筛、糖浆过滤、纤维分级回收Sugar and starch: rotary drum screens, syrup filtration, fibre recovery
  • 粘性物料:巧克力、酱料、果酱、明胶的过滤Viscous media: chocolate, sauces, jams and gelatine filtration
  • CIP 与卫生级要求:内表面抛光、无死角结构、卫生级材质CIP and hygiene: polished internals, crevice-free construction, hygienic materials
糖化筛板Mash plate旋转鼓筛Rotary screen卫生级滤壳Hygienic housing粘性物料过滤Viscous filtration
楔形丝水帽样品实拍——精密滤元件与螺纹接口
PHARMAJanus Filtration

制药与精细化工Pharma & Fine Chemicals

制药与精细化工的过滤,核心是批次一致性与交叉污染控制。设备的可清洗性、密封性与材质追溯能力,往往比过滤精度本身更关键。In pharma and fine chemicals the priority is batch consistency and cross-contamination control. Cleanability, sealing integrity and material traceability often matter more than the nominal rating itself.

  • 脱色与吸附后过滤:活性炭、树脂颗粒的彻底去除Post-decolorization: complete removal of activated carbon and resin fines
  • 粘性与胶体物料:乳化液、分散体、树脂中胶体过滤Viscous and colloidal media: emulsions, dispersions, colloids in resins
  • 密闭无泄漏设计:适应有毒性、有气味、易挥发物料Sealed leak-free design for toxic, odorous or volatile media
  • 洁净级滤壳与滤芯:单芯/多芯精密过滤Clean-grade housings and elements: single and multi-cartridge precision filtration
精密滤壳Precision housing活性炭过滤Carbon removal刮刀自清洗Scraper self-cleaning
管道过滤器滤芯实拍——锥形滤筒用于开车阶段临时过滤
POWERJanus Filtration

电力与海水淡化Power Generation & Desalination

这一领域过滤的定位是"保护":保护凝汽器、泵、换热器、阀门以及昂贵的 RO 膜。膜前保安过滤的稳定性,直接决定后续清洗周期与运行成本。Filtration here is protection: safeguarding condensers, pumps, heat exchangers, valves and costly RO membranes. The stability of the pre-membrane security filter directly determines cleaning intervals and operating costs.

  • 海水取水与预处理:拦截悬浮物与海洋生物Seawater intake and pre-treatment: retaining suspended solids and marine organisms
  • RO 前置保安过滤:多袋式与滤芯式,稳定 SDIRO pre-treatment security filters: multi-bag and cartridge types to stabilize SDI
  • 冷却水与工艺循环水过滤:自清洗过滤器在线除渣Cooling and process circulating water: self-cleaning filters removing debris online
  • 油品与润滑油过滤:保护关键转动设备Oil and lubricant filtration: protecting critical rotating equipment
保安过滤器Security filter多袋过滤Multi-bag海水取水拦截Intake screening
Selection Guide

询价前,请准备这六项信息Six Items to Prepare Before Enquiry

信息越完整,选型越准确,报价与交期也越可靠。缺项也没关系,工程师会协助确认。The more complete the information, the more accurate the specification — and the more reliable the price and lead time. Missing items are fine; our engineers will help confirm them.

1. 介质名称1. Medium

物料名称、物性、是否含腐蚀性成分、是否高温易挥发。Name, properties, corrosiveness, volatility at temperature.

2. 处理流量2. Flow Rate

单位时间的处理量(m³/h),是否连续运行、有无峰值。Throughput per hour (m³/h); continuous or peak operation.

3. 过滤精度3. Filtration Rating

需要截留的颗粒尺寸或筛缝要求(μm)。Particle size to retain or slot requirement (μm).

4. 工作温度4. Operating Temperature

介质温度范围,决定材质与密封件选型。Medium temperature range, determining material and seal selection.

5. 工作压力5. Operating Pressure

设计压力与压差要求,决定壁厚、法兰与容器等级。Design pressure and allowable pressure drop, determining wall thickness, flange and vessel class.

6. 管道口径与安装空间6. Pipe Size & Space

进出口口径、连接方式与现场可用安装尺寸。Inlet/outlet size, connection type and available installation space.

不确定该选哪一类?
先做工况确认,再定设备形式。
Not sure which type fits?
Confirm the duty first, then the equipment.

把六项参数发给我们,工程师会给出设备形式、材质与精度建议,并说明判断依据。Send the six parameters — our engineers will recommend equipment type, material and rating, and explain the reasoning.